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Products   About Us   Social CYCLO		Quality Policy Quality Policy of Cyclo Transmissions Ltd. is to build and improve confidence of the customer by providing products and services to meet his requirements. This shall be achieved by continuously improving the product and services offered to the Customer and shall be the responsibility of every member of Cyclo Transmissions Ltd. Standard Quality Plan QUALITY ASSURANCE PLAN Section : Raw Material Customer Name : Sr.No. Description Inspection Method Acceptance Norms Record % Inspection 1 Round Bars Dimensional Measurement Drawing / Relevant Standard Inspection Report 100%     Surface Condition Visual No cracks / scales Inspection Report 100%     Material Composition Chemical Analysis Relevant Standard Supplier's Test Certificate / Lab report One / Lot     Tensile Strength Measurement Relevant Standard Supplier's Test Certificate / Lab report One / Lot     Ultrasonic Measurement No crakcs Supplier's Test Certificate One / Lot 2 Castings Dimensional Measurement Drawing Inspection Report 10%     Surface Condition Visual No blow holes / porasity Inspection Report 100%     Hardness Measurement Drawing Inspection Report / Supplier's Test Certificate One / Lot     Tensile Strength Measurement Relevant Standard Supplier's Test Certificate / Lab report One / Lot     Material Composition Chemical Analysis Relevant Standard Supplier's Test Certificate / Lab report One / Lot 3 Forgings Dimensional Measurement Drawing Inspcetion Report 10%     Surface Condition Visual No cracks / mismatch Inspection Report 100%     Hardness Measurement Drawing Supplier's Test Certificate / Inspcetion Report One / Lot     Tensile Strength Measurement Relevant Standard Supplier's Test Certificate / Inspcetion Report One / Lot     Material Composition Chemical Analysis Relevant Standard Supplier's Test Certificate / Inspcetion Report One / Lot     Ultrasonic Measurement No cracks Supplier's Test Certificate One / Lot 4 Fabricated parts Dimensional Measurement Drawing Inspcetion Report 10%     Finish Visual No distortion / spatters Inspection Report 100% 5 Non ferrous items Dimensional Measurement Drawing Inspection Report 10%     Surface Condition Visual Drawing Inspcetion Report 100%     Hardness Measurement Drawing Supplier's Test Certificate / Inspcetion Report One / Lot     Material Composition Chemical Analysis Relevant Standard Supplier's Test Certificate / Lab Report One / Lot QUALITY ASSURANCE PLAN Section : Inward Inspection Sr.No. Description Inspection Method Acceptance Norms Record % Inspection 1 Semifinish and Dimensional Measurement Drawing Inspection Report 10%   Finish Component Surface Condition Visual No blow holes / porasity / Inspection Report 100%         cracks etc.     Section : Final Inspection 1 Machined Dimensional Measurement Drawing Inspection Report 100%   Component Surface Condition Visual No rust, burr, dust, unclean Inspection Report 100%   Pins, bushes Dimensional Measurement Drawing Inspection Report 10% 2 Castings and Dimensional Measurement Drawing Inspection Report 100%   Fabrication parts Surface Condition Visual No weld defects Inspection Report 100%     Leake Test Visual No leakage Inspection Report 100% 3 Heat Treatment Hardness Measurement Drawing Inspection Report One / batch Section : Bought Out Components 1 Brought out Dimensional Measurement Mfg. Catalogue / Drawing - 10%   components Hardness Measurement Mfg. Catalogue / Drawing  - One / Lot     Surface Condition Visual No rust, dirt etc.  - 100% QUALITY ASSURANCE PLAN Section : Assembly Sr.No. Description Inspection Method Acceptance Norms Record % Inspection 1 Assembly Dimensional Measurement Drawing / Catalogue Test Report 100%     Reduction Ratio Measurement Drawing / Catalogue Test Report 100%     Oil Leakage Visual No leakage Test Report 100%     Temperature Rise Measurement Max.Temp. Rise 40 Deg.Cent. Test Report 100%       above ambient temp.         Noise Level Measurement Max.80 dB from 1 Mtr. Dist. Test Report 100%     Vibration Measurement Max. 4.5 mm./ Sec. Test Report 100% Painting & Asthetics 2 Assembly Number plate Visual Drawing Test Report 100%     Painting Visual No rundowns Test Report 100%     (Prepared By ) (Approved By)   ISO Certificate
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